Paper Pleating Machine
Pleating machine is used to create pleats on a large variety of materials. Its main function is to form pleats on different types of materials whether on fabrics, papers, drapes, upholstery or mesh.
Prior to the augmentation of the pleating machines, manual pleating was the common and popular method used for pleating. Manual pleating is very time consuming and results in high costs as compare to machine pleating. There were several disadvantages and drawbacks of manual pleating, like uneven pattern of pleats, non-uniformity in the thickness of pleats, etc. Finally all these result in poor quality products. Then the pleating machine was adopted in the pleating technology, which made the entire process simpler, faster and cheaper.
What is Pleating?
Pleating is a traditional Japanese technique. Through pleating special kinds of patterns known as pleats are created. In the pleats, accordion pleats are the most common of all the pleating in which the material is folded to get fan type pleats. It is a mechanical process used to create some special kinds of patterns in materials, like fabrics, meshes, sheets etc. The patterns are created using heat, pressure and tension in which the fabric is folded upon itself into an accordion-like configuration. This process is followed by placing the fabric in a heated chamber to permanently set the shapes. This is the machine pleating.
Filter Pleating Machine
The main aim of pleating machines is to create pleats on different types of materials, like fabrics, metals, etc. They are largely used in the filter manufacturing machine industry. Filter pleating machine is one of the important machines to be used in the manufacturing of filters. They are used to form pleats on filter mediums, like filter paper, filter mesh, plastics, etc. Filter pleating machine provide an easy, efficient, faster, and cheaper way to create pleats on filter mediums.
Pleating Machines Types
There are three main types of Pleating machines.
- Blade Type Pleating Machine: The blade type pleating machines are used to pleat different types of materials, like paper, cardboard, aluminum, copper foils and so on. These machines are frequently used in those applications where parallel accordion type pleats are required. The filter media which use this machine are: filter paper, glass fiber, and stainless steel wire mesh being some of them. Blade type filter pleating machine is used to create accordion pleats on filter media.
- Rotary Type Pleating Machine: The rotary type pleating machines are used for the products, which are required to be produced in huge numbers and hence need a very high speed production. The size of the pleats can be varied by changing the set of the pleating rollers. In filter industry this type of filter pleating machine is used when the similar products are made.
- Push-up Pleating Machine: Push-up pleating machines are special improved pleating machines used for creating controllable and non-repeating pleated patterns in all materials.
Advantages of Pleating Machine
Pleating machine has provided several advantages over the manual pleating method.
- The pleating machine allows very fast and uniform pleating of flexible and tubular bodies.
- They help to get rid of strenuous and time-taking task of manual pleating.
Common Features of Pleating Machine
- They pleat automatically.
- They can pleat papers, card boards, copper, aluminum and other metallic foils.
- They are capable of pleating multi-layered media, such as fabric, wire mesh and multiple layers of filter papers.
- These machines are well designed for filtration media, like impregnated filter paper, glass fiber, synthetic media, various types of stainless steel, wire mesh and combination of fabric and wire mesh duly stitched together.
Why Pleating Machines?
Pleating machines are efficient, faster and cheaper. They are a definite edge over the manual pleating process. A pleating machine is considered as an investment which yields rich dividends in the future. It is a valuable constituent of filter machine production equipments.